On August 15th, local time, the first SY215CKD excavator produced in Sany Indonesia "Lighthouse Factory" rolled off the production line, marking the completion and operation of the first overseas "Lighthouse Factory" in China's construction machinery industry and opening a new chapter of Sany's overseas intelligent manufacturing.
Sany Indonesia "Lighthouse Factory" is located in KIM Industrial Park, Indonesia, 70 kilometers away from the capital Jakarta. The project covers an area of 100,000 square meters, with a total investment of 200 million yuan. It mainly produces 13-55-ton excavators for the Southeast Asian market, with an annual production capacity of 3,000 units in the first phase.
This "Lighthouse Factory" started its first batch of equipment installation and commissioning in July this year. It took just 30 days to launch its first “Made in Indonesia” product. At present, the factory has initially achieved full network connection and unmanned production of 12 main processes including assembly, logistics, and commissioning, which is the first time in the overseas manufacturing of Chinese enterprises.
Ding Shifeng, the project leader, said: “For China’s construction machinery, this (Indonesia “Lighthouse Factory”) is the very first overseas manufacturing base built in full accordance with Industry 4.0 standards。” Taking this Lighthouse Factory as a solid foundation, Sany will build an overseas training center that can accommodate more than 600 people to help improve the manufacturing level in Indonesia.
The 20 sets of digital software systems, including IMOM, WMS, and digital central control, which have been applied in this Indonesia "Lighthouse Factory" are all developed by Sany Group and Rootcloud Technology Co., Ltd, a domestic industrial Internet company, with complete independent intellectual property rights. At the same time, the industrial big data collected from nearly 1,000 collection points in Indonesia "Lighthouse Factory" transmits more than 3,000 kilometers and is interconnected with Sany Global Production Control Center and "ROOTCLOUD" platform in China in real time, matching the strongest computing power to each process, each model and even each tool to optimize the tact time.
Sany Indonesia “Lighthouse Factory” is the first overseas "lighthouse factory" in the domestic field, and also the first overseas export of intelligent manufacturing standards in China's construction machinery industry. Ding Shifeng introduced: "Indonesian model is the first attempt of overseas 'lighthouse factory' led by Sany. In the future, Sany will take this 'lighthouse factory' as a template and blueprint to build 10 more international 'lighthouse factories'."